Digital MRO Excellence: Strategic Validation and Anchoring of deMRO Products at Lufthansa Technik

 

Execution of a validation sprint for an MRO provider

 

Aircraft Maintenance

Validation, Digital Transformation, Ideation, Desirability, Feasibility, Viability

Challenge

Lufthansa Technik (LHT), one of the world’s leading MRO service providers (Maintenance, Repair, and Overhaul), pursues a digital strategy built on three pillars: “Digitize the Core,” “Digitally Enabled MRO Products” (deMRO), and a “Digital TechOps Ecosystem.” While progress had already been made in core digitalization and ecosystem development, a clear focus on the development and validation of digitally enabled MRO products was still missing.

The objective of the project was to close this strategic gap. Through a structured “Strategic Opportunity Landscaping,” value-creating business ideas were to be identified and validated to position LHT as a leading digital MRO player and unlock potential beyond its traditional physical service business.

Solution

hy assumed end-to-end responsibility for executing a specially designed 100-day sprint format. The methodological approach was structured into two main phases:

  • Ideation Phase: In structured workshops for each business segment (e.g., engines, aircraft components), market trends were analyzed and impactful deMRO product ideas were generated using hy’s proprietary software, the “ecosystem manager.”

  • 100-Day Validation Sprint: The prioritized ideas were subjected to a rigorous assessment across three dimensions:

    • Desirability: Identification of customer needs and willingness to pay through expert interviews and the development of wireframes.

    • Feasibility: Evaluation of technical feasibility with a focus on data availability, interfaces, and regulatory requirements.

    • Viability: Development of detailed business cases, including pricing models as well as cost and revenue projections.

The entire process was managed through a central PMO (“Strategic Project Guidance”), which ensured cross-segment alignment and strategic anchoring at the top-management level through “Comply or Explain” stage gates.

Impact

The central outcome of the collaboration is a well-founded decision-making foundation for Lufthansa Technik’s future digital positioning in the field of deMRO products. As part of the project, four positively validated business ideas were identified, each accompanied by a clear recommendation to build a Minimum Viable Product (MVP), including detailed resource and budget planning. For each idea, a validated problem–solution fit and a substantiated business case were established, demonstrating technical feasibility—including a roadmap for data acquisition—as well as economic viability and proven customer willingness to pay.

Beyond the individual results, a replicable process was established that now serves as a standardized blueprint for future validation initiatives. A key element of the project’s success was also the development of a concept for the long-term governance and strategic anchoring of deMRO products within the organization. Through collaboration in hybrid teams, a sustainable innovation culture was fostered, strengthening cross-segment knowledge exchange and the identification of synergies.

“hy has an excellent overview of emerging B2B business models. For us, it was the ideal balance between strong intellectual reasoning and actionable conclusions.”

David Doyle, VP Strategy & Innovation Lufthansa Technik:

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